AR Remote Maintenance Has Been Implemented in The Factory
Trend

AR Remote Maintenance Has Been Implemented in The Factory

Industry 4.0 has become an important application for factories to improve production efficiency. Remote Control Management (RCM) is a solution that smart factories need to consider importing. Remote centralized control, no open API, installation of software occupying machine system resources, etc., can be effectively solved through RCM to achieve manufacturing intelligence.
Published: Jul 18, 2022
AR Remote Maintenance Has Been Implemented in The Factory
Industry 4.0 has become an important application for factories to improve production efficiency. The industry 4.0 cannot be achieved overnight and must be introduced in stages. Introduce machine connection and real-time monitoring of production information, big data analysis and preventive maintenance, optimize production process and improve quality efficiency, and finally extend service and business model innovation.

For example, Remote Control Management (RCM) is a solution that smart factories need to consider importing. The current factory area is quite large, and some areas, such as clean rooms, are inconvenient to enter and exit, which leads to longer troubleshooting time. Remote centralized control, no open API, installation of software occupying machine system resources, etc., can be effectively solved through RCM.

Through RCM, personnel do not need to frequently enter the factory area, and can still solve problems in real time. As long as they browse the split screen, they can handle more machines with the least number of people, saving more time, and it is easy to integrate and develop, and can be customized. It can also increase the man-machine ratio and increase the utilization rate of equipment.

Just like in a remote factory, young technicians are repairing the machine, and the wiring in the machine is extremely complicated. Is there any way for this young technician to take on the big responsibility alone and complete the task of repairing the machine? When it has not been affected by the epidemic before, it may be possible to ask an experienced technician to do it by hand, but what if the failure of the machine comes temporarily and the senior technician cannot come along with the call?

Today's young technicians have an extra tool. The AR glasses worn on the face have a visual interface that synchronously displays each step of the maintenance process. If you are not sure, just follow the interface instructions and act step by step.

Even if there is a situation inside the machine that is not included in the standard process, immediately ask for support through the microphone on the AR glasses, and the senior technicians of the head office immediately go online when they hear the help, and even support multiple people at the same time. Through the first-view screen of the young technician's AR glasses, the senior technician can judge on the remote computer screen that the line is in poor contact.

People who hear this scenario for the first time might think it's fiction, but it's actually happening. In recent years, the metaverse issue has become popular, and AR, VR, XR and other virtual and real integration technologies have once again become the focus of the industry. These technologies have been in the field of smart manufacturing for some time, but the early software and hardware technologies are not in place, and the operation mode has not yet been established. In the exploration, so there are not many market importers.

AR Soft and Hard Technologies are in Place, and There is A New Solution to the Problem of Talent Gap

In the past two years, 5G has begun to commercialize, AI algorithms have been gradually improved, processor efficiency has become higher and higher, and manufacturing has become more and more aware of the concept of intelligence, which has given the best fertile ground for the development of virtual-real integration technology. Several technologies are beginning to flourish, and AR is one of the most promising technologies for manufacturing. Since this technology can be integrated with the field environment, the extended applications are also more grounded.

For example, through the quantification of equipment data, the professional experience accumulated by the old masters and senior technicians over the years will be easier to pass on, and the future equipment inspection and maintenance work can be more accurate, thus solving the current professional fault and talent training caused by the low birthrate.

Two Key Reasons for AR Technology Landing Challenges

Even if the technology is mature and the benefits are clear, it is still not easy for the existing AR architecture in the market to be practical.

The first reason is that the initial construction cost is still high, and the hardware and software costs of AR systems are still high, so it is difficult for the industry to make up their minds to invest in high-cost introductions.

The second reason is that the pre-preparation period of the system is too long and the procedures are too complicated. The operation mode of the AR system is to identify the environment through visual sensors, and then display the information of specific objects on the screen. Therefore, the first step of system construction is to mark the object.

The current object marking method is to use the AGV unmanned vehicle in the factory or let the staff wear AR glasses to scan the environment, and then mark it point by point at the back end of the system. This method is suitable for the manufacturing field where the environment remains unchanged for a long time, but a small amount with variety is the current mainstream. The production line and the surrounding environment change very quickly, and the maintenance cost is too high. Every time the AR system is changed, it will be re-marked, which will bring additional work burden, which is not the original intention of manufacturing intelligence!

Published by Jul 18, 2022 Source :DIGITIMESBUZZORANGE

Further reading

You might also be interested in ...

Headline
Trend
The Application of Materials Science in Medical Device Manufacturing
In the field of medical device manufacturing, materials science plays a central role, directly impacting the safety, durability, and clinical performance of equipment. With the rapid development of smart healthcare and precision medicine, the demands for material performance have become increasingly stringent, particularly in the areas of biocompatibility, antimicrobial properties, and lightweight design.
Headline
Trend
Globalization and Steel-and-Glass Structures: Has the Architectural Divide Between East and West Disappeared?
In the West, concrete is a symbol of strength and efficiency, yet in the hands of a Japanese master, it can become a vehicle for Zen philosophy. In Asia, bamboo is revered as a sustainable material, but in the West, it is being redeveloped into a high-tech, eco-friendly solution. This article will delve into why architects from the East and West, even when faced with the same materials, can create two completely different architectural identities. The root of this lies in a fundamental difference in philosophy: the Eastern focus on living in harmony with nature and the Western drive to challenge physical limits.
Headline
Trend
Sewing Challenges in the Era of Sustainability: Balancing Durability and Eco-Friendliness
In discussions on sustainable textiles, sewing threads may seem insignificant, yet they play a crucial role. The material and production process of threads not only affect the durability of garments but also have long-term environmental impacts. In particular, under the influence of “fast fashion,” low-quality threads often break or fade easily, leading to garments being quickly discarded. In contrast, durable threads made from sustainable sources help extend the life cycle of clothing, reduce waste, and embody the concept of “slow fashion.”
Headline
Trend
Smart Breathing Masks: From Pandemic Essential to Intelligent Healthcare
The evolution of healthcare is a continuous response to the needs of the times. Breathing masks, a medical consumable we once paid little attention to, are a concrete example of this transformative wave. They are shifting from being a cold, professional tool to a gentle companion infused with intelligence and human-centered care.
Headline
Trend
Addressing Packaging Challenges Across Industries: Key Strategies for Food, Chemical, and Pharmaceutical Sectors
Do different industries face the same challenges? While the products of the food, chemical, and pharmaceutical industries vary greatly, their packaging lines share a common set of core challenges: how to ensure quality and safety while balancing high efficiency and regulatory compliance. As a result, customized packaging solutions have become the mainstream. Packaging machines are no longer single-function devices for "capping and filling" but rather comprehensive systems designed to meet the specific regulations of each industry.
Headline
Trend
The AI Revolution in Healthcare: Redefining the Future of Medicine
The explosive rise of artificial intelligence (AI) is ushering in an unprecedented transformation within the healthcare industry. No longer just a data analysis tool, AI has evolved into a smart assistant capable of deep collaboration with human experts and even operating independently. From diagnostic assistance to personalized treatment plans, AI is making healthcare more efficient, precise, and accessible to every patient.
Headline
Trend
Waterless Printing & Smart Tech: The New Eco-Standard for Label Printing
As global expectations for environmental protection rise, both consumers and brands are placing greater emphasis on the environmental impact of a product’s entire lifecycle—from production to recycling. Labels and stickers, as common products in the printing industry, have traditionally relied on large amounts of water, solvents, and energy in their production processes, creating a significant environmental burden. Today, sustainable printing is no longer an optional add-on but a key strategy for building brand trust and enhancing market competitiveness. Brands with clear eco-friendly initiatives are more likely to gain favor from both policymakers and the market, positioning themselves at the forefront of the global sustainability trend.
Headline
Trend
Modern Scaffolding: A Guide to Revolutionizing Construction Safety & Efficiency
From the construction of the ancient pyramids of Egypt to the rise of modern skyscrapers, one crucial temporary structure has always played the role of an unsung hero: scaffolding. This support system not only provides a safe foothold for workers but has also continuously evolved from a simple framework into a highly efficient, precise, and intelligent engineering system.
Headline
Trend
The Connection Between Medical Device Manufacturing and Machine Tools
The medical industry is experiencing rapid growth, driven by an aging population, rising chronic diseases, and technological advancements. The demand for high-precision medical devices is increasing, requiring manufacturing processes that ensure safety, reliability, and performance. Machine tools play a critical role in meeting these stringent requirements, enabling the production of complex medical instruments with exceptional accuracy.
Headline
Trend
Smart Manufacturing in Printing: A New Era of Efficiency, Precision, and Sustainability
For over a century, the printing industry has been regarded as a relatively mature and stable sector. However, as market demand diversifies and the wave of digitalization accelerates, printing is undergoing a profound transformation. In the era of Industry 4.0, intelligence and automation have become the keywords of competitiveness. From AI (Artificial Intelligence) to IoT (Internet of Things), and the rise of post-press automation, these technologies are quietly reshaping every step of the printing process. Printing is no longer just about reproducing text and images; it is evolving into an era of “smart manufacturing” that is more efficient, precise, and environmentally friendly.
Headline
Trend
Industrial Applications of CNC in the Robotic Arm Industry
CNC technology is an automated system that precisely controls machinery through computer programs, widely applied across various manufacturing sectors. The robotic arm industry encompasses both industrial uses (such as assembly and welding) and service applications (such as latte art or maintenance). In Japan, for instance, people with disabilities can remotely operate robots from home for work. This industry is visibly experiencing rapid growth. According to 2025 market data, the global robotics market is expected to reach USD 50.8 billion, with service robots accounting for USD 40.58 billion, demonstrating strong growth potential. The application of CNC in the robotic arm industry extends beyond component manufacturing to control systems and versatile task execution.
Headline
Trend
From Solar to Wind: The Heart of Green Energy
When discussing the energy transition, attention often falls on the surface area of solar panels, the blades of wind turbines, or the massive structures of nuclear power plants. Yet behind these world-changing energy systems, the critical components that drive solar, wind, and nuclear operations rely heavily on precision-manufactured CNC machines. Often hailed as the “brains of manufacturing,” these machines, with micron-level precision and highly automated capabilities, serve as the invisible engine powering technological breakthroughs and future innovations in the energy sector.
Agree