AR Remote Maintenance Has Been Implemented in The Factory
Trend

AR Remote Maintenance Has Been Implemented in The Factory

Industry 4.0 has become an important application for factories to improve production efficiency. Remote Control Management (RCM) is a solution that smart factories need to consider importing. Remote centralized control, no open API, installation of software occupying machine system resources, etc., can be effectively solved through RCM to achieve manufacturing intelligence.
Published: Jul 18, 2022
AR Remote Maintenance Has Been Implemented in The Factory
Industry 4.0 has become an important application for factories to improve production efficiency. The industry 4.0 cannot be achieved overnight and must be introduced in stages. Introduce machine connection and real-time monitoring of production information, big data analysis and preventive maintenance, optimize production process and improve quality efficiency, and finally extend service and business model innovation.

For example, Remote Control Management (RCM) is a solution that smart factories need to consider importing. The current factory area is quite large, and some areas, such as clean rooms, are inconvenient to enter and exit, which leads to longer troubleshooting time. Remote centralized control, no open API, installation of software occupying machine system resources, etc., can be effectively solved through RCM.

Through RCM, personnel do not need to frequently enter the factory area, and can still solve problems in real time. As long as they browse the split screen, they can handle more machines with the least number of people, saving more time, and it is easy to integrate and develop, and can be customized. It can also increase the man-machine ratio and increase the utilization rate of equipment.

Just like in a remote factory, young technicians are repairing the machine, and the wiring in the machine is extremely complicated. Is there any way for this young technician to take on the big responsibility alone and complete the task of repairing the machine? When it has not been affected by the epidemic before, it may be possible to ask an experienced technician to do it by hand, but what if the failure of the machine comes temporarily and the senior technician cannot come along with the call?

Today's young technicians have an extra tool. The AR glasses worn on the face have a visual interface that synchronously displays each step of the maintenance process. If you are not sure, just follow the interface instructions and act step by step.

Even if there is a situation inside the machine that is not included in the standard process, immediately ask for support through the microphone on the AR glasses, and the senior technicians of the head office immediately go online when they hear the help, and even support multiple people at the same time. Through the first-view screen of the young technician's AR glasses, the senior technician can judge on the remote computer screen that the line is in poor contact.

People who hear this scenario for the first time might think it's fiction, but it's actually happening. In recent years, the metaverse issue has become popular, and AR, VR, XR and other virtual and real integration technologies have once again become the focus of the industry. These technologies have been in the field of smart manufacturing for some time, but the early software and hardware technologies are not in place, and the operation mode has not yet been established. In the exploration, so there are not many market importers.

AR Soft and Hard Technologies are in Place, and There is A New Solution to the Problem of Talent Gap

In the past two years, 5G has begun to commercialize, AI algorithms have been gradually improved, processor efficiency has become higher and higher, and manufacturing has become more and more aware of the concept of intelligence, which has given the best fertile ground for the development of virtual-real integration technology. Several technologies are beginning to flourish, and AR is one of the most promising technologies for manufacturing. Since this technology can be integrated with the field environment, the extended applications are also more grounded.

For example, through the quantification of equipment data, the professional experience accumulated by the old masters and senior technicians over the years will be easier to pass on, and the future equipment inspection and maintenance work can be more accurate, thus solving the current professional fault and talent training caused by the low birthrate.

Two Key Reasons for AR Technology Landing Challenges

Even if the technology is mature and the benefits are clear, it is still not easy for the existing AR architecture in the market to be practical.

The first reason is that the initial construction cost is still high, and the hardware and software costs of AR systems are still high, so it is difficult for the industry to make up their minds to invest in high-cost introductions.

The second reason is that the pre-preparation period of the system is too long and the procedures are too complicated. The operation mode of the AR system is to identify the environment through visual sensors, and then display the information of specific objects on the screen. Therefore, the first step of system construction is to mark the object.

The current object marking method is to use the AGV unmanned vehicle in the factory or let the staff wear AR glasses to scan the environment, and then mark it point by point at the back end of the system. This method is suitable for the manufacturing field where the environment remains unchanged for a long time, but a small amount with variety is the current mainstream. The production line and the surrounding environment change very quickly, and the maintenance cost is too high. Every time the AR system is changed, it will be re-marked, which will bring additional work burden, which is not the original intention of manufacturing intelligence!

Published by Jul 18, 2022 Source :DIGITIMESBUZZORANGE

Further reading

You might also be interested in ...

Headline
Trend
Can 3D Printing be Utilized in the Die and Mold Industry?
As adoption of 3D printing spreads throughout the larger sector of industrial manufacturing, the value of the technology as more than just a rapid prototyping tool is becoming increasingly evident. In this article, we gave an overview of how 3D printing is used to fabricate molds and dies for injection molding and die casting.
Headline
Trend
Motion Control Plays A Key Role in Industrial Automation Developments
In the trend of industrial automation, motion control is a key part of it. Automating operations through machines can avoid a lot of human error, and can also speed up production efficiency and efficiency. How to make the machine act according to the command is the application category of machine motion control.
Headline
Trend
Global Market of Electric Bicycle
Global environmental awareness is rising, and bicycles have gradually changed from sports and leisure functions to commuting means. Among them, electric bicycles have been fueled by an aging population, which has led to a substantial increase in the global output of electric bicycles in recent years.
Headline
Trend
Integration of IT and OT Technologies Accelerates the Development of Smart Manufacturing
The US-China trade war has triggered a major reshuffle of the supply chain. The global manufacturing industry is facing unprecedented challenges. In the process of transforming smart manufacturing, the biggest problem is the integration of operating technology (OT) and information technology (IT). Only by working with the smart manufacturing ecosystem can we have a chance to survive in the changes and seize future business opportunities.
Headline
Trend
Intelligent Plastic and Rubber Machinery
With the rise of global environmental protection awareness, the improvement of process efficiency and pollution reduction of plastic products have become important issues for the rubber and plastic industry. In response to the shortage of workers and the reduction of personnel contact, mechanical automation and cloud services have become the new normal in the industry.
Headline
Trend
Development of the Wireless Power Industry and Future Electrification
The wireless power industry is expected to grow exponentially. Wireless power has a major impact on almost all fields because it enables the Internet of Things to achieve and develop faster.
Headline
Trend
Status and Trends of the Biotechnology Pharmaceutical Industry
The growth of the overall global biotech pharmaceutical market is slowing down. Europe and the United States have entered a mature period, and global development in the overall biotech pharmaceutical industry market has slowed down in recent years.
Headline
Trend
Time to Start Digital Reinvention for Enterprises
New technologies bring forth the new. AI and the cloud are irreversible trends that are strengthening the competitiveness of enterprises. Enterprises should consider how to implement AI and the cloud in each application of the enterprises.
Headline
Trend
Low-Carbon Production and Global Climate Change
Countries are actively developing heavy industries, manufacturing, and infrastructure to drive market growth, but they often pay environmental costs accordingly. Approximately 70% of global greenhouse gas emissions come from infrastructure construction and operations, such as power plants, buildings, and transportation. What will be the effect of promoting society's emphasis on low-carbon manufacturing?
Headline
Trend
How Does AI Integrate with Manufacturing Industry?
Improving production efficiency is the foundation for the manufacturing industry to gain a firm foothold. The manufacturing industry achieves smart operations by introducing AI applications, automatically identifying abnormalities, or making adjustment suggestions, and assisting companies in achieving more accurate adjustments to machines and upgrading equipment. During the process, the traditional manufacturers are transformed into the smart manufacturers.
Headline
Trend
Global Market Trend of Smart Lock Industry
In recent years, smart door lock technology has developed rapidly. As an important part of smart home access control, the smart lock market will grow substantially in the next few years.
Headline
Trend
The Developments of Optical Instrument and Equipment Manufacturing Industry
The optical industry is still the mainstream product sector in consumer electronics, and there is still a lot of room for innovation. Since smartphones are equipped with optical lenses, from the rear to the front, and from single-lens to multi-lens, hardware innovation not only facilitates consumers to take photos and videos but also directly drives the vigorous development of the optical industry.
Agree