What is a Spark Erosion Machine?
Knowledge

What is a Spark Erosion Machine?

Spark erosion machine is a type of EMD machine. It is precision-machined by releasing current. It is an industrial manufacturing process.
Published: Mar 23, 2020
What is a Spark Erosion Machine?

The spark erosion machine is a kind of electric discharge machine. It is used to create blind cavities and in situations where conventional milling machines or lathes are not possible, such as when sharp corners or materials that are particularly difficult to machine, then we need electrodes, and hexagonal sharp electrodes produce hexagonal-shaped pockets. It can be an internal spine or external spine electrode, a barrel electrode, or even a threaded electrode that promotes copper graphite or even copper tungsten. During the spark erosion machine, the electrode and the workpiece are surrounded by oil, using a dielectric fluid. When a controlled power and distance is applied between the electrode and the workpiece, it acts as a resistor between the electrode and the workpiece, the correct spark After the dielectric fluid is hopped and a small amount of workpiece will enter the servo and corrode from the desired position, the power supply, and its position can be controlled very precisely by the machine and program.

We put the spark into a hexagonal shape and enter the work piece. The spark erodes on the entire surface of the electric wire, causing spark corrosion when the smoke is extracted and the oil turns black from the erosive particles. In addition to being used as a resistor, the oil is also used. To remove the eroded particles, which pass through the filter system and the cooler, and then flush in front of the electrodes, the spark erosion works best to clean the frozen dielectric fluid. The electrode turbulence also helps to clean the dielectric to the electrodes and workpieces. Between the spaces, then stop the electrode processing and lift, if we set the machine to run in its final setting, the corroded shape is a rough setting, some materials can be removed fairly quickly, and the power supply will be steadily reduced the size of the spark, the servo will reduce the spark gap, and besides, we will program the machine to move along the hexagonal trajectory of the track, not just vertically into the workpiece, so finishing takes some time, and the surface finishing required to control the parts produced.

Published by Mar 23, 2020 Source :Youtube

Further reading

You might also be interested in ...

Headline
Knowledge
How to Choose the Right Ball Bearing Drawer Slide: Light, Medium, or Heavy Duty?
Choosing the right Ball Bearing Drawer Slide is essential for smooth operation, reliable load support, and long-lasting performance.
Headline
Knowledge
Stop the Stress: 5 Non-Negotiable Questions to Ask Your Bubble Tea Ingredient Supplier Today
Opening a bubble tea shop is exciting, but the reality is built on a complex, global supply chain.
Headline
Knowledge
Exploring the Pros and Cons of Seal-less Magnetic Drive Pumps in Industrial Use
Industrial process engineers are increasingly adopting seal-less magnetic drive pumps to enhance system safety and reliability. Unlike traditional pumps that rely on mechanical seals, magnetic drive pumps offer a fully enclosed structure that eliminates leakage risks—a major advantage when dealing with corrosive or toxic liquids.
Headline
Knowledge
H-Beams and I-Beams: Modern Cutting Methods for Structural Steel
In structural engineering projects such as bridges, high-rise buildings, and industrial facilities, the accurate cutting of H-beams and I-beams is vital for ensuring safety and structural integrity. Fabricators utilize a variety of cutting methods to meet project demands, including laser cutting, plasma cutting, water jet cutting, and large band saws.
Headline
Knowledge
Essential for Precision Machining: A Complete Guide to Tungsten Carbide Center Drills
In modern manufacturing, precision is the core standard by which product quality and performance are measured. From aerospace components to medical devices, even a minor deviation can lead to serious consequences. When it comes to precision drilling, a critical challenge is ensuring that a drill bit can be accurately positioned at the start of a cut while maintaining stability during high-intensity operations. The tungsten carbide center drill is the professional tool engineered specifically to solve this problem.
Headline
Knowledge
From Cavitation Effect to Industrial Applications: The Secrets of Ultrasonic Cleaning
When your glasses, tableware, or electronic components are stained with stubborn dirt, what can you do? Traditional methods often require vigorous scrubbing or even harsh chemical solvents, which are not environmentally friendly and may scratch the item. At this moment, ultrasonic cleaning acts like an “invisible little helper”, reaching deep into grooves and gaps to gently yet effectively remove contaminants.
Headline
Knowledge
Press Brake vs Shearing Machine: Functional and Technical Comparison of Industrial Processing Equipment
Press Brake and Shearing Machine are two essential types of equipment in the field of machine tools, widely used in the processing of metal, wood, and other materials. They play critical roles in manufacturing, enabling efficient and precise material forming and cutting. This article introduces the definitions, functions, technical features, and applications of folding and cutting machines, offering neutral and practical knowledge sharing.
Headline
Knowledge
Master Chuck Types & Selection: The Essential Guide for Machinists
In the world of precision manufacturing, every minute detail can determine the quality of the final product. The chuck is a critical yet often overlooked component—it's not just a tool for holding a workpiece, but the very heart of ensuring machining accuracy, efficiency, and safety. This article will take you on a deep dive into the diverse universe of chucks, covering their operating principles, design philosophies, common types, and how to select the right jaws and chucks for different needs. Whether you're new to the industry or a seasoned engineer, this guide will unlock the intricate secrets of chucks, helping you master every detail on your path to manufacturing success.
Headline
Knowledge
An Overview of Electrical Discharge Machining (EDM)
Electrical Discharge Machining (EDM) is a non-traditional manufacturing process that utilizes electrical sparks to remove material from a workpiece. Unlike conventional machining methods such as milling or turning, which rely on physical contact between a tool and the material, EDM operates without direct contact, making it ideal for processing hard or brittle materials that are difficult to machine otherwise. The process involves generating a series of rapid electrical discharges between an electrode and the workpiece, submerged in a dielectric fluid, which erodes the material through thermal energy. This technique has revolutionized precision manufacturing by enabling the creation of complex geometries with high accuracy.
Headline
Knowledge
Applications of Machine Tools in the Aerospace Industry
The aerospace industry is a highly specialized and technology-driven sector, encompassing the design, manufacturing, and maintenance of aircraft, spacecraft, satellites, and related equipment. Machine tools play a critical role in this field, enabling the precision machining of complex metal and composite material components. These tools enhance production efficiency while ensuring the accuracy and reliability required to meet the stringent safety and performance standards of aerospace. This document outlines the key applications, technologies, benefits, and future trends of machine tools in the aerospace industry.
Headline
Knowledge
Smart Healthcare Uncovered:How AI Is Transforming Clinical Practice?
With the rapid rise of artificial intelligence (AI), the healthcare industry is undergoing a disruptive transformation. AI is significantly improving diagnostic accuracy and treatment efficiency while profoundly redefining healthcare professionals’ roles and patient experiences. A comprehensive understanding of the core technologies and clinical applications behind this transformation is essential for grasping the future trends and strategic directions of smart healthcare.
Headline
Knowledge
Principle and Applications of Laser Cutting Machines
As the global manufacturing industry advances toward higher precision and efficiency, laser cutting technology has become a key enabler of industrial upgrading. Compared with traditional shearing, stamping, and mechanical cutting, laser cutting offers non-contact processing, higher accuracy, and greater flexibility. It significantly improves productivity while reducing secondary finishing. Today, it is widely adopted in metalworking and increasingly applied in electronics, aerospace, medical, and architectural design industries.
Agree