The Hidden Hero of Automation - Linear Transmission Components
Knowledge

The Hidden Hero of Automation - Linear Transmission Components

Most of the transmission components used in the feed system used in precision machinery today use ball screws and linear slide rails, which can bring excellent feed positioning accuracy to the linear transmission. In fact, "transmission components" are not only "ball screws" or "linear slides", but the real "transmission components", because they are not only related to manufacturing, but also appear in life all the time.
Published: Jun 08, 2022
The Hidden Hero of Automation - Linear Transmission Components

What are the Linear Transmission Components?

From time to time, I hear the words "transmission components" in industry news. Most of them mention that Taiwanese precision component manufacturers rely on "linear slides" to successfully enter the world's automated manufacturing factories, or machine manufacturers through cooperation with high-tech manufacturers. The integration of precision performance "ball screw" products has successfully entered the aerospace or automobile manufacturing industry. But in fact, the "transmission component" referred to here is not only "ball screw" or "linear slide", but the real "transmission component", because it is not only related to manufacturing, but also appears in the surrounding of life all the time.

A complete "linear transmission component" manufacturer must supply four necessary transmission components at the same time, namely linear slides, ball screws, ball splines and single-axis robots.

The main function of the slide rail is to move the object that needs to be moved, and lock the object on the sliding seat. The sliding seat is regarded as the carriage of the train, and the sliding rail is the rail on the ground. Free running, that is, the concept of carriages walking on rails. But the slider is just a carriage and cannot move by itself, so a servo motor is needed to combine with a ball screw to convert it into a linear motion through the circumference, drag the slider to make a linear displacement, and combine the servo motor with the ball screw. Think of it as a powered locomotive.

The example just now refers to the rails laid on the ground, but if you want to change the train to move in mid-air today, like the concept of an elevated train, you must replace the linear slide with a ball spline, because the ball spline is a cylinder As long as it is supported by the front and rear, the outer cylinder of the ball spline can be linearly displaced in mid-air, and this displacement is not only limited to transporting the workpiece to be processed, but can also be combined with the movement of small processing equipment. , to process other workpieces, similar to the concept that the nozzle head above can also run linearly quickly when our printer is printing.

The last mentioned is the single-axis robot, which is a concept of the combination of linear slides and ball screws, that is, the combination of locomotives, carriages and rails, making it more convenient for customers to install and use in a modular way. The use of single-axis robots is very common in semiconductor-related manufacturing.

The Important Role That Taiwan's Transmission Components Play in The World Supply Chain

In the past, most of the linear transmission components were dominated by Japanese manufacturers. In the past, the demand for slide rails in Japan's local manufacturing industry was very strong. Therefore, there is often a situation in which the domestic supply is in short supply and not enough for export.

In the past, due to the trend of increasing international automation demand, the Japanese factories were unable to supply sufficient product opportunities, and gradually emerged. The three major Taiwan manufacturers (HIWIN, TBI MOTION, Chieftek) have greatly improved their stability, precision, and durability in recent years. Products of almost the same level as the Japanese factory can also provide a higher price advantage, helping manufacturers who intend to import automation equipment to choose a better and economical choice.

In recent years, due to the large demand for automation in mainland China, many manufacturers in mainland China have also entered the market of linear transmission components. However, because the technical capabilities of the mainland factory are still far behind that of Taiwan and Japanese manufacturers, and the projects that the mainland factory focuses on are often based on price rather than quality. Therefore, although some Chinese factories are actively grabbing the market, the impact is only limited to suppliers with less advanced technical capabilities in Taiwan, and the three major factories have strong technical capabilities, relatively competitive prices, and high integration capabilities. It is an excellent first choice for manufacturers who intend to introduce automation, and the development strength is amazing.

Published by Jun 08, 2022 Source :DIGITIMES, Source :PHDBOOKS

Further reading

You might also be interested in ...

Headline
Knowledge
How Can Manufacturers Reduce Incoming Quality Risks When Supplier Quality Is Unstable?
Supplier quality directly affects production stability, delivery performance, and customer satisfaction. Learn how supplier qualification, incoming inspection, performance monitoring, and collaborative improvement help manufacturers reduce quality risks before materials reach the production line.
Headline
Knowledge
Why Do Quality Issues Keep Recurring? The Real Problem May Be That Corrective Actions Never Reached the Shop Floor
Corrective actions only create value when they become part of daily operations. Learn how root cause analysis, CAPA, standardized work, and continuous improvement help manufacturers prevent recurring quality issues and strengthen long-term quality performance.
Headline
Knowledge
Why Do Operational Differences Persist Even After Standardizing Production Processes?
Creating SOPs is only the first step. Learn how standardized work, effective shop floor management, continuous training, and ongoing improvement help manufacturers achieve consistent quality, productivity, and operational excellence.
Headline
Knowledge
How Does Excessive Changeover Time Affect Capacity and Delivery Performance?
Long changeover times reduce equipment utilization and delay production. Learn how manufacturers can apply SMED, standardized work, and lean principles to shorten setup time, increase capacity, and improve on-time delivery.
Headline
Knowledge
Vane Pump Cartridge Kit Maintenance: A Practical Pump Rebuild Guide for OEM Service Teams
For OEM service teams and distributors, knowing when a hydraulic vane pump may be rebuilt with a vane pump cartridge kit rather than replaced outright can help reduce repair cost and equipment downtime.
Headline
Knowledge
Popping Boba Technology: The Encapsulation Science Behind the Trend
The performance of popping boba depends on encapsulation chemistry: the gel membrane has to deliver the intended bite while remaining compatible with the product's storage, filling, and processing conditions.
Headline
Knowledge
Standard vs. Custom Coil Winding Machines: When Do You Need a Bespoke Turnkey Solution?
From Standalone Machines to Automated Lines: Understanding the Timing and Benefits of Custom Winding Solutions
Headline
Knowledge
A Comprehensive Guide to Industrial Power Factor Correction: Reducing Energy Costs and Penalties
Electricity costs in industrial operations are influenced by more than just total energy consumption.
Headline
Knowledge
Retrofitting vs. Replacing: When Should You Upgrade a Legacy Rubber Calendering Machine?
How to Determine Whether Your Legacy Calender Still Supports Safe, Consistent, and Cost-Effective Production
Headline
Knowledge
How to Choose the Right CNC Cylindrical Grinder: A Precision Buyer’s Guide
Choose for Proven Part Performance, Not the Biggest Specification or Lowest Price
Headline
Knowledge
How CNC Swiss Lathes Revolutionize Medical Device Manufacturing
CNC Swiss-type lathes deliver the precision and production efficiency medical components demand.
Headline
Knowledge
How Can Digital Twins Help Manufacturers Optimize Production Processes and Equipment Management?
How Digital Twin Technology Improves Production Efficiency, Predictive Maintenance, and Smart Factory Management
Agree