What are the Applications of CNC Machines?
Knowledge

What are the Applications of CNC Machines?

In the manufacturing application of digital technology, CNC machining has been focusing on the improvement of the precision and accuracy of material processing, as well as the improvement of the operating process, so that most production processes can be completed on one machine, thereby improving overall production and efficiency, and reducing costs.
Published: May 05, 2022
What are the Applications of CNC Machines?

What is CNC Machining?

CNC stands for "Computer Numerical Control" and CNC machining is defined as a subtractive manufacturing process, usually using computer controls and machine tools, to produce custom-designed parts. CNC machining works on a variety of materials, including metal, plastic, wood, glass, foam, and composites, and is used in a wide variety of industries. Examples include large CNC machining of telecom parts and prototyping, and CNC machining of aerospace parts.

Programmable CNC machining instructions are capable of instructing the CNC machine to autonomously perform CNC machining operations.

CNC Machining Process:

CNC machining is a manufacturing process that utilizes computer controls to operate and manipulate machines and cutting tools to shape raw materials, such as metal, plastic, wood, foam, composites, etc., to produce custom parts.

CNC machining operations include mechanical, chemical, electrical, and thermal machining, whereby the necessary material is removed from the workpiece to produce a custom-designed part or product.

CNC machining process and operations include the following stages:
  • Design CAD models
  • Convert CAD files to CNC programs
  • Equipped with CNC machine or CNC machining center
  • Execute machining operation instructions

Different Types of CNC Machines and CNC Machining Operations:

  1. CNC Drilling Machines:
    The drilling process uses a multi-point drill to create a cylindrical hole in the workpiece. In CNC drilling, typically the CNC machine feeds the rotary drill perpendicular to the plane of the workpiece surface, resulting in vertically aligned holes with a diameter equal to the diameter of the drill used for the drilling operation. However, oblique drilling operations can also be performed by using specialized machine configurations and work holding devices. The operational capabilities of the drilling process include reaming, countersinking, and tapping.
  2. CNC Milling Machines:
    The milling process removes material from a workpiece by rotating a multi-point cutting tool. In CNC milling, the CNC machine usually feeds the workpiece into the tool in the same direction as the tool rotates, while in manual milling, the machine feeds the workpiece in the opposite direction to the tool rotation. The operational capabilities of the milling process include face milling, perimeter milling, and more.
  3. CNC Turning Machines:
    Turning is a single-point cutting tool that removes material from a rotating workpiece. In CNC turning, CNC lathes feed a cutting tool in a linear motion along the surface of a rotating workpiece, removing material on the circumference until the desired diameter is reached to produce cylindrical parts with external and internal features such as grooves, tapers, and thread. The operational capabilities of the turning process include boring, facing, grooving, and thread cutting. When it comes to CNC mills and lathes, milling and its rotary tools are better suited for more complex parts. However, lathes with rotating workpieces and stationary tools are best for making round parts faster and more accurately.

How does CNC Machining Work?

When the CNC system is started and the required cutting programming is entered into the software, the CNC will perform the specified cutting, milling, and other tasks.

What is CNC Machine Programming?

In CNC manufacturing, machines are operated through numerical control, in which a software program is specified to control objects. The language behind CNC machining, also known as G-code, is used to control various behaviors of the corresponding machine, such as speed, feed rate, and coordination.

Using a CNC machine, input the program through punch cards. The program of the CNC machine tool is input into the computer through the keyboard. CNC programming remains in the computer's memory. The code itself is written and edited by programmers. CNC systems provide a wider range of computing power but are also inevitably flawless, so CNC system design is not set in stone, and update prompts can be added to pre-existing programs by modifying the code.

Applications of CNC Machining:

CNC machining is a manufacturing process used in a variety of industries, including automotive, aerospace, construction, and agriculture.

CNC machining processes are suitable for a variety of engineering materials, including metals (such as aluminum, brass, stainless steel, alloy steel, etc.), plastics (such as PEEK, PTFE, nylon, etc.), wood, foam, composite materials, etc.

What is a CNC Product?

Computer Numerical Control (CNC) machining is a manufacturing process in which pre-programmed computer software dictates the movement of factory tools and machinery. The process can be used to control a range of complex machinery, from grinders and lathes to milling machines and CNC routers.

Types of CNC Machine Products:

The products manufactured by CNC include molds, electronic products, hardware, plastics, jewelry, handicrafts, hair accessories, furniture, locks, shoes, glasses, automobiles, mobile phone cases, buttons, middle frames, lenses, glass covers, toys, and other industries. It is suitable to produce mobile phone casings, screens, mobile power supply casings, eyeglass frames, plane reliefs, electronic components, fixtures, furniture panel TV casings, camera focusing hardware highlights, mobile phone buttons, mobile phone cameras, 3D complex hardware, hardware decorative parts, car frames, surgical instruments, aircraft engines, gears, hand tools, and garden tools, etc.

Advantages of CNC Machining and Products:

  • The automated nature of CNC machining enables the production of high-accuracy, high-precision, simple parts, and cost-effectiveness when completing one-off and medium-volume production runs.
  • High precision and high quality.
  • Data is easy to store and modify. If the programming is good, the machine tool can be used at different times and places to produce the same product. No redesign is required.
  • It can automatically change tools, feed materials, etc., with a higher degree of automation.
  • Adaptive control maintains the machine tool in optimum production conditions.
  • Longer tool life.
  • Can perform calibration of complex product specifications and shape requirements
  • Products can be mass-produced
Published by May 05, 2022 Source :thomasnet, Source :astromachineworks

Further reading

You might also be interested in ...

Headline
Knowledge
What is Welding? Three Common Types of Welding
The technology of welding is actually connecting two metals together. Its history can be traced back to thousands of years, but it is a technology with a long history, and since its development, welding technology has continued to improve and update.
Headline
Knowledge
What are the Applications of Laser Engraving? 12 Major Applications and Uses
Cutting technology has many different processing techniques, and laser cutting can perform more complex and precise cutting requirements, which is also a common processing technique in industrial manufacturing.
Headline
Knowledge
Do You Know About Valves?
Valve is an important adjustment device in the fluid transportation system, which can basically control the on-off, flow and flow direction of the fluid. There are many types and specifications of valves, and the valves used for different work requirements are also different. The working principles, advantages and disadvantages of 5 common types of valves are described below.
Headline
Knowledge
What is A Cloud Service? A Complete Introduction to The Three Application Types of Public Cloud, Private Cloud and Hybrid Cloud
The word "cloud" has been the focus of the development of network technology in recent years. With the operating environment provided by the remote server, users can access data anytime and anywhere. It has become a mainstream trend to build an enterprise's operating system through cloud services, but are cloud services really safe? This article will fully introduce the modules and modes of cloud services, and through case sharing, will show you the many benefits of cloud services to enterprises.
Headline
Knowledge
What are the Differences between Lathe, Milling, Drilling, Grinder, Boring, Planer, Punch?
Machine tool is based on the definition made by the International Standards Organization (ISO) and the American Machine Tool Fair (IMTS): "A device that is driven by power and cannot be carried by manpower. The combination of chemical or other methods to achieve the purpose of processing materials can be defined as a machine tool.” According to the different types of processing, the machine tool is divided into dozens of types, what are the differences among them?
Headline
Knowledge
What is Biofuel?
Interest in biofuels is growing due to their environmental benefits and potential greenhouse gas reduction potential.
Headline
Knowledge
Introduction to the Basic Principles of Hydraulics
The function of the hydraulic transmission system is to transmit power and motion, and the hydraulic control system must make the output of the hydraulic system meet specific performance requirements.
Headline
Knowledge
3 Minutes to Understand What Machine Learning Is
What the really is artificial intelligence doing now? Artificial intelligence, machine learning, and deep learning can't tell the difference? Don't worry, we would analyze the differences in an easy-to-understand way. The following will solve the doubts!
Headline
Knowledge
What is Hyperautomation?
Hyperautomation is the use of the power of multiple technologies to achieve end-to-end automation. Hyperautomation is the process of continuously integrating automation into an organization's business processes, combining advanced technologies such as robotic process automation (RPA), artificial intelligence, and machine learning to enhance the results of human work. Not only does it automate key processes, but it also builds an automation ecosystem that finds more processes that can be automated without human intervention.
Headline
Knowledge
What is the Valve and its Type and Function?
The commonly used control items on industrial pipelines and equipment mainly refer to some commonly used valves, which are used to control the flow of the medium in the pipeline.
Headline
Knowledge
Classification of Internal High Pressure Forming Hydraulic Presses
Internal high-pressure forming technology is one of the lightweight forming technologies for auto parts, which relies on the liquid or gas as the transmission medium, uses the precise control of internal pressure, and the axial feeding, with the mold cavity, and finally makes the metal hollow blank form the integral complex variable section member. Internal high pressure forming equipment is suitable for manufacturing aerospace, nuclear power, petrochemical, drinking water system, pipe system, automotive and bicycle industries of complex shaped section hollow components.
Headline
Knowledge
What are the Spindle Motor and its Working Principle and Structure?
The mechanical structure of the main drive system of the CNC machine tool has been greatly simplified, and the belt drive and gear drive have been canceled. Zero drive of the machine.
Agree