What are the Core Devices and Market Challenges of Electric Bicycles?
Knowledge

What are the Core Devices and Market Challenges of Electric Bicycles?

E-bikes have become a topic of concern in the industry in recent years, and Taiwan's E-bike exports have shown year-on-year growth in terms of shipments and export value.
Published: Dec 20, 2022
What are the Core Devices and Market Challenges of Electric Bicycles?

The Core Device of Power-assisted Bicycles and Electric Bicycles:

The four core devices of electric-assisted bicycles and electric bicycles include motors, controllers, batteries, and chargers. The quality of the four core devices is the most important key to making electric bicycles perform optimally.

  1. Motor (electric motor):
    Old-type motors are mostly installed at the bottom bracket of bicycles. At present, some motors are designed to be combined with the front and rear axles, and their shape and volume are much smaller than the old-type motors. For safety considerations, the motor power has the following regulations:
    • The maximum output power of electric-assisted bicycle motors is less than 400 watts.
    • The maximum output power of the electric bicycle motor is less than 1000 watts.
  2. Controller:
    Responsible for controlling the connection between the battery and the motor, and controlling the output of the motor under different speeds and road conditions. When the brake signal input line or Overspeed signal input line is abnormal, it is detected through the detection device in the controller.
    • Output speed the maximum assisting speed of an electric-assisted bicycle and the maximum driving speed of an electric bicycle with a load of 80 kg are below 25 km/h.
    • Power output the motor of an electric-assisted bicycle should stop power output within three seconds after the pedal is stopped, and the motor should not drive when the pedal is reversed.
    • Power cut-off at Overspeed If the driving speed exceeds 25 km/h, the motor power supply of the electric assist bicycle should be able to automatically suspend the power supply within three seconds.
    • Brake power cut-off After the brake action is generated, the motor power supply of the electric assist bicycle and electric bicycle must be automatically cut off within three seconds.
    • Failure to power off If the brake signal input line of the control system is short-circuited or disconnected, the motor power supply of the electrically assisted bicycle and electric bicycle should be automatically cut off within three seconds. If the Overspeed signal input line of the control system is short-circuited or disconnected, the motor power supply of the electric-assisted bicycle should be automatically cut off within three seconds.
  3. Battery:
    Batteries currently on the market are divided into lead-acid batteries, nickel metal hydride batteries, and lithium batteries. Among them, the lead-acid battery has a relatively high market share due to its mature production technology and relatively cheaper market price than other batteries. However, the storage capacity per unit volume is not good, resulting in slightly insufficient battery life. Lithium batteries have better storage capacity than other batteries and are lighter than lead-acid batteries. Although they are more expensive, lithium batteries have gradually become mainstream.
  4. Charger:
    The weight of electric-assisted bicycles and electric bicycles is higher than that of ordinary bicycles, it can reach up to 40 kg. Therefore, the battery is designed to be detachable. If you want to charge, you only need to remove the battery charging. After the charging is completed, you can install it on the vehicle for use.

Challenges to Overcome for Electric-assisted Bicycles and e-bikes:

The rising international oil price, coupled with the abnormal climate caused by the greenhouse effect, the awareness of environmental protection is increasing day by day, and green energy has become the most concerned topic. The "green transportation revolution" triggered by electric bicycles will rapidly expand to the world, and governments of various countries have also begun to add bicycle lanes and related public facilities. With the advantages of low noise, low energy consumption, low pollution, and convenience, electric bicycles have become a green means of transportation vigorously promoted internationally. With the development of society and the improvement of people's living standards, as well as the rise of environmental protection awareness, electric bicycles are easy to operate, comfortable to ride, labor-saving, moderate in speed, safe and reliable, and are ideal means of transportation for short-distance transportation, but there are still some problems still to be overcome:

  • Insufficient battery life:
    Considering the round-trip distance, the average distance used by electric bicycles is only a radius of 30 kilometers. However, due to insufficient battery life, if you need to go to a farther place, you can only use other means of transportation.
  • The charging station is not popular and the charging time is too long:
    Many cities have not yet planned to charge stations, often because they cannot find charging stations, which limits the range of use of electric bicycles, and because the charging time is too long, if they are urgently needed, they can only use other means of transportation. As far as the current technology is concerned, under the foundation of the traditional bicycle industry, Taiwan has made the related technologies of electric bicycles increasingly refined, coupled with the mass production and refinement of the core devices (motors, controllers, batteries, chargers) of electric bicycles. The technology is also very advanced, so there is almost no need to rely on foreign component imports. Therefore, many domestic companies have invested in the research and development and production of electric bicycles, and have successively launched their brands, which are exported to countries around the world. On the other hand, when the technology of the battery industry becomes more mature (increased battery life, shortened charging time, and reduced battery weight), the motor tends to be miniaturized, the power is increased, and the government plans supporting measures, such as solutions, will be able to overcome the above problems. Electric bicycles push to another peak, making life more convenient.
  • The supply chain hopes to focus on vertical and horizontal integration:
    From the perspective of straight-line deepening of the same industry and horizontal extension of different industries, from cross-regional manufacturing movement and supply chain connection to combining IT and electric energy development technology, are the future development strategies of the bicycle industry.

In the future, the E-Bike design will develop in three aspects, including new materials, new processes, new functions, etc., and even new consumer groups, which are the focus of discussion. In the future, the car body will combine body sensor detection, Internet of Things, navigation, safety protection, etc., through the car body, accessories, clothing, etc., to connect people and bicycles more closely. In the future, can Taiwan's bicycle industry continue to take advantage of the electric heat, increase kinetic energy, combine different industries, integrate upstream and downstream, and use electricity to promote future growth momentum?

Published by Dec 20, 2022 Source :car

Further reading

You might also be interested in ...

Headline
Knowledge
Understanding Dynamic Balance and Clamping Mechanics in Modern CNC Tool Holders
Precision machining has become increasingly dependent on the performance of the CNC machine tool holder, a component often underestimated in its influence on accuracy, surface finish, and tool life. With today’s high-speed spindles, multi-axis machining centers, and micro-tolerance production standards, the interaction between dynamic balance, runout behavior, and clamping mechanics has never been more critical. This article provides a neutral, engineering-focused analysis of these performance factors and introduces several leading global manufacturers contributing to advancements in tool-holding technology.
Headline
Knowledge
How Hydraulic Power Units (HPUs) Support Green Manufacturing and Energy Efficiency — A Technical Perspective
As manufacturers pursue energy efficiency and carbon reduction, hydraulic systems are being re-engineered to meet green manufacturing standards. Modern Hydraulic Power Units (HPUs), enabled by servo pumps and intelligent control, now deliver on-demand power with significantly lower energy loss, noise, and heat generation.
Headline
Knowledge
How Patent Screws Enhance the Long-Term Durability of Exterior Walls and Roof Systems
In today’s construction industry, the durability of exterior walls and roof assemblies depends not only on design or materials but also on the Patent Screws that secure them. These fasteners endure constant exposure to moisture, UV light, and temperature changes. Traditional screws often fail under these conditions, causing corrosion, leaks, or costly maintenance. This article explores how Patent Screws, with their patented coatings and sealing systems, help engineers and procurement professionals achieve long-term reliability in demanding environments.
Headline
Knowledge
Integrated Plastic Production Workflows: Recycling, Extrusion, and Beyond
In the manufacturing sector, integrated workflows for plastic production—from recycling to film extrusion, bag making, and printing—play a crucial role in enhancing efficiency and sustainability. These systems enable manufacturers to handle the full lifecycle of plastic materials, addressing environmental concerns while optimizing operational costs. As industries shift toward circular economies, understanding these processes provides valuable insights for both new entrants and established operations seeking upgrades.
Headline
Knowledge
Designing Corrosion-Resistant Plastic Magnetic Pumps: Engineering for Longevity
True corrosion resistance is achieved not by material choice alone, but by how materials are engineered into a cohesive pump structure.
Headline
Knowledge
How to Choose the Right Blow Molding Machine: A Practical Buyer’s Guide
In the competitive world of polymer container manufacturing, choosing the right blow molding machine is a strategic decision. A poorly selected machine can lead to inefficiencies, excessive costs, or frequent downtime. In this guide, we present a neutral, buyer-oriented roadmap to help procurement engineers, plant owners, and OEM decision-makers evaluate and select blow molding equipment that truly matches their production needs.
Headline
Knowledge
A Metalworker's Guide to Sawing High-Performance Aluminum Alloys
On the shop floor, the rise of electric vehicles (EVs) and next-generation aircraft means one thing: you're cutting more aluminum than ever before. While this material offers fantastic strength-to-weight properties, it brings a unique set of headaches—gummy build-up, stringy chips, and a tendency to work-harden.
Headline
Knowledge
How Magnetic Drive Pumps Enhance Chemical Reliability in the Evolving Printed Circuit Board (PCB) Industry
The global Printed Circuit Board (PCB) industry is undergoing rapid transformation, fueled by technological upgrades, supply chain restructuring, and rising demand from high-performance electronics. With the market expected to grow from USD 80.3 billion in 2024 to USD 96.5 billion by 2029, manufacturers must focus on improving production stability, chemical reliability, and environmental compliance to stay competitive.
Headline
Knowledge
How to Choose the Right Ball Bearing Drawer Slide: Light, Medium, or Heavy Duty?
Choosing the right Ball Bearing Drawer Slide is essential for smooth operation, reliable load support, and long-lasting performance.
Headline
Knowledge
Stop the Stress: 5 Non-Negotiable Questions to Ask Your Bubble Tea Ingredient Supplier Today
Opening a bubble tea shop is exciting, but the reality is built on a complex, global supply chain.
Headline
Knowledge
Exploring the Pros and Cons of Seal-less Magnetic Drive Pumps in Industrial Use
Industrial process engineers are increasingly adopting seal-less magnetic drive pumps to enhance system safety and reliability. Unlike traditional pumps that rely on mechanical seals, magnetic drive pumps offer a fully enclosed structure that eliminates leakage risks—a major advantage when dealing with corrosive or toxic liquids.
Headline
Knowledge
H-Beams and I-Beams: Modern Cutting Methods for Structural Steel
In structural engineering projects such as bridges, high-rise buildings, and industrial facilities, the accurate cutting of H-beams and I-beams is vital for ensuring safety and structural integrity. Fabricators utilize a variety of cutting methods to meet project demands, including laser cutting, plasma cutting, water jet cutting, and large band saws.
Agree