Three Methods Let You Understand The differences Of Three-Axis, Four-Axis, and Five-Axis Processing Machines(Milling Machine)
  1. Home
  2. Insights
  3. Knowledge
  4. Three Methods Let You Understand The differences Of Three-Axis, Four-Axis, and Five-Axis Processing Machines(Milling Machine)
Knowledge

Three Methods Let You Understand The differences Of Three-Axis, Four-Axis, and Five-Axis Processing Machines(Milling Machine)

The milling machine is a machine tool that uses a multi-edged rotary tool (milling cutter) to cut the workpiece (or work) in the feed. It can do plane, class, shape, curved surface, tooth shape and other processing.
Published: May 06, 2020
Three Methods Let You Understand The differences Of Three-Axis, Four-Axis, and Five-Axis Processing Machines(Milling Machine)

A milling machine is a type of machine tool that is mainly used for metal cutting. The most obvious difference between a milling machine and a lathe is the rotation of the tool, not the rotation of the workpiece. Milling machines usually have at least three axes, X, Y and Z, but can also have additional axes of rotation. Five-axis milling machines have three linear and two rotary axes, allowing cutting tools to operate at 180-degree hemispheres or more.

Introduction of different types of milling machines

Because the different processing types are divided into many types, they can be divided into column knee type milling machine, bed type milling machine, Plano milling machine, special milling machine, etc. According to the position and direction of the main shaft of each form, there are vertical and horizontal types.

Telling about the difference and introduction of special milling machines about a 3-axis milling machine, 4-axis milling machine, and 5-axis milling machine.

  1. 3-axis milling machine

    Generally, the machine tool has only three axes, that is, the workpiece platform can move left and right (1 axis) and back and forth (2 axes). The spindle head (3 axes) is used to cut the workpiece. The three-axis machining is performed by the linear feed axes X, Y, and Z.

  2. 4-axis milling machine

    Install the NC indexing plate (numerical control circular turntable) on the bed of the integrated processing machine, so that it can be used to form a four-axis processing machine with four-axis simultaneous movement according to the rotary axis.

  3. 5-axis milling machine

    The five-axis simultaneous numerical control processing machine is one of the most suitable processing methods for free-form surfaces or composite surfaces. With the demand for high-precision machining and manufacturing of complex geometric shapes such as turbine blades and precision molds, the use of traditional three-axis or four-axis processing machines has been unable to meet the requirements of surface processing in terms of accuracy and validity, so multi-axis machining will be the trend of future machining.
    The five-axis machining method consists of linear interpolation movement of any five axes among the feed axes X, Y, Z, and the rotary axes A, B, and C around X, Y, and Z. Its feature is that the tool direction can be optimized during the movement along the entire path, and the tool can be linearly moved at the same time so that the cutting state can be maintained on the entire path.

    The biggest difference between the five-axis processing machine and the traditional three-axis processing machine (integrated processing machine) is that the axis of tilt and axis of rotation are installed on the bed table.

Which five-axis is 5-axis milling machine?

X axis:an axis parallel to the mounting surface of the workpiece and moving forward and backward. The direction away from the axis is the positive direction.
Y axis:an axis parallel to the mounting surface of the workpiece and moving left and right.
Z axis:axis perpendicular to the X and Y axes.
A axis:The worktable on the machine can rotate around the X axis.
B axis:The worktable on the machine can rotate around the Y axis.
C axis:The worktable on the machine can rotate around the Z axis, which is 360 degrees.
As shown in Figure 1.

Figure 1: five axis is 5-axis milling machine

Comparison of differences between different types of milling machines


Table 1: Comparison of 3-axis, 4-axis and 5-axis milling machine
Type Feed Axis Process Processing Characteristics
3-axis X axis, Y axis, and Z axis workpiece platform can move left, right, front and back, and the three axis of the spindle head is used to cut the workpiece the direction of the cutting tool remains unchanged throughout the entire cutting path. The cutting state of the tool tip cannot be perfect from time to time.
4-axis X axis, Y axis, Z axis, and A axis One more rotation axis than the three-axis milling machine Improve the accuracy, quality and efficiency of free space curvature.
5-axis X axis, Y axis,  Z axis, A axis(B axis), and C axis If A axis (B axis) and C axis are linked with XYZ three linear axes, complex spatial curved surfaces can be processed Maintain the best cutting state of the tool, improve the cutting conditions, reduce the number of clamping, and complete five-sided machining at a time.

＊ Linkage: Two or more axes of CNC machine tool, when one axis moves, the other axis seat moves at a constant speed or periodically.

Published by May 06, 2020 Source :kknews, Source :twgreatdaily, Source :kknews

Further reading

Hot Topic

Knowledge
2022-09-20
Do You Know About Valves?
  • 214548
Knowledge
2022-04-25
Key Factors in Plastic Injection
  • 248126
Knowledge
2020-08-13
What Is A Milling Machine and What Are the Parts of A Milling Machine?
  • 57668
Knowledge
2020-04-13
How to Choose A Hydraulic Press and Its Production Process?
  • 254315
Knowledge
2020-03-24
What Is the Structure of the Lathes?
  • 61415

You might also be interested in ...

Headline
Knowledge
Medical Consumables: Global Guardians of Health
Medical consumables are a wide range of products used by healthcare professionals on a daily basis, typically for a single use before being disposed of. Their primary purpose is to ensure patient care, maintain hygiene, and prevent the spread of infection. These items are crucial for everything from routine checkups to complex surgical procedures.
Headline
Knowledge
Closed Suction System: Revolutionizing Respiratory Care
In critical care, airway management is a vital part of sustaining a patient's life. When patients rely on ventilators, clearing respiratory secretions becomes a crucial aspect of daily care. This seemingly simple, yet critically important, procedure has undergone significant evolution over the past few decades, progressing from early open suctioning to today's more advanced and safer Closed Suction System (CSS).
Headline
Knowledge
Understanding Plastic Materials: A Professional Analysis and Application Guide
Plastic materials, due to their diverse properties and wide range of applications, have become indispensable in modern industries and daily life. Choosing the right plastic material for different needs is crucial for optimizing product performance and achieving environmental benefits. The following is a professional review of the characteristics, applications, and pros and cons of the main plastic materials.
Headline
Knowledge
Exploring Rubber Processing Technology: Core and Challenges of Modern Manufacturing
Rubber processing is one of the most critical stages in modern manufacturing. From vehicle tires to industrial equipment seals and various consumer goods, rubber materials are everywhere. As the demand for high-quality and efficient products rises, rubber processing technologies continue to evolve. This article explores the basic knowledge of rubber processing, key technologies, and future trends.
Headline
Knowledge
Understanding the Coffee Robot: A Comprehensive Analysis
This article provides a comprehensive overview of coffee robots—automated machines that brew and serve coffee using advanced robotics and artificial intelligence. It outlines their key features, including AI-driven customization, app connectivity, 24/7 efficiency, and diverse drink options. The report also examines their growing impact on the coffee industry, highlighting benefits for both consumers and businesses such as convenience, consistency, and reduced labor costs. Case studies like CafeXbot, Artly Coffee, and Rozum Café illustrate how coffee robots are reshaping the coffee experience and driving market growth worldwide.
Headline
Knowledge
Understanding PU Foam: Properties, Types, and Industrial Uses
PU foam is no longer merely a cushioning material. It has become a core functional component across sports, medical, fashion, and lifestyle industries. By adjusting density, thickness, and surface feel, PU can meet diverse requirements for breathability, antimicrobial performance, durability, and comfort. It also aligns with brand trends toward eco-friendly formulations and recyclable material solutions.
Headline
Knowledge
Understanding Helical Filters: A Comprehensive Overview
Helical filters are essential components in radio frequency (RF) and microwave engineering, playing a key role in signal filtering and processing. Known for their compact size, high Q-factor, and broad frequency range, these filters are widely used across various industries. This report provides an in-depth look at helical filters, including their structure, operating principles, advantages, limitations, and typical applications.
Headline
Knowledge
Boost Your Device’s Performance: A Guide to Choosing the Right Power Supply
Choosing the right power supply unit (PSU) is crucial for maximizing your device's performance, ensuring stability, and prolonging the lifespan of your components. A PSU is not just a simple component that provides power; it is the heart of your system that ensures each component receives the right amount of power safely and efficiently. This report will guide you through the essential considerations and steps to select the ideal PSU for your needs.
Headline
Knowledge
How to Choose the Ideal Wood Screws for Furniture and Cabinetry
Selecting the right wood screws is essential to building strong, stable, and visually appealing furniture or cabinets. Key factors include screw size, length, thread type, head style, and compatibility with different wood materials. Coarse threads suit softwoods, while fine threads are better for hardwoods. Choosing the proper head type ensures both function and aesthetics, while accounting for environmental changes helps maintain joint integrity. Pre-drilling pilot holes can also prevent splitting, especially in dense wood. By understanding these considerations, woodworkers can achieve durable, high-quality results in their projects.
Headline
Knowledge
A Complete Guide to Selecting the Ideal Paper Cups for Hot Beverages
This guide provides a detailed overview of how to choose the best paper cups for hot beverages. It explores the different types of cups—single-wall, double-wall, insulated, and eco-friendly—and explains their unique features and ideal use cases. Key factors to consider include beverage temperature, insulation needs, cup size and lid compatibility, environmental impact, and safety standards. The article also outlines best practices for both consumers and businesses to ensure safe use and responsible disposal. Ultimately, selecting the right paper cup depends on balancing functionality, comfort, sustainability, and cost.
Headline
Knowledge
Understanding the Difference Between Reverse Osmosis and Traditional Water Filters
An in-depth comparison between reverse osmosis (RO) and traditional water filters, two widely used methods for purifying drinking water. It outlines how RO uses a semi-permeable membrane to remove dissolved salts, heavy metals, and microorganisms, making it ideal for areas with highly contaminated water. In contrast, traditional filters rely on physical and chemical filtration - often using activated carbon - to improve taste and remove larger particles. While RO systems offer superior contaminant removal, they come with higher costs and water usage. Traditional filters are more affordable and environmentally friendly but less effective against microscopic impurities. The article concludes that the best choice depends on specific water quality needs, and in some cases, combining both systems can offer the most comprehensive solution.
Headline
Knowledge
A Comprehensive Guide to Selecting Cutting Techniques in Plastic Bag Production
This article provides a detailed comparison of hot and cold cutting methods used in plastic bag manufacturing, emphasizing how the choice impacts production efficiency, edge sealing, and material compatibility. Hot cutting uses heated blades to cut and seal simultaneously, making it ideal for leak-proof and high-speed production, while cold cutting offers precise, sharp cuts without heat damage, suitable for a variety of bag types. The selection depends on factors such as material type, production requirements, and environmental considerations. Understanding the strengths and limitations of each method helps manufacturers optimize their processes and meet evolving industry demands.
Clear
Apply
Agree