Exploring the Applications of Dynamic Force Smart Sensing
Knowledge

Exploring the Applications of Dynamic Force Smart Sensing

By embedding dynamic force sensors in the machine and matching them with analysis software, it provides an intelligent solution for the machine. Expand the scope of application, increase production capacity and reduce waste in the customer's manufacturing process, thereby reducing energy consumption and moving towards energy saving and waste reduction.
Published: Jun 07, 2023
Exploring the Applications of Dynamic Force Smart Sensing

How Is the Force Sensor Applied?

A force sensor is responsible for measuring the force acting on an object. Tensile and compressive forces as well as elastic deformation should be measured simultaneously. Furthermore, there are different variants in which force can be measured and determined by sensors. The more precise the required value, the smaller the measuring range and the higher the acceptance of the force sensor.

Types of Force Sensors

  • Simple Pressure Sensors - These are mechanical pressure sensors. In general, they are not suitable for precise measurements but are good for detecting force.
  • Strain Gauge Force Sensors – These use simple principles and are mostly used in robotics research. The two forms of strain gauge force sensors are multi-axis force sensors and uniaxial load cells.
  • Multi-axis force sensors use different strain gauges to detect each force applied to the sensor in the 6 axes. On the other hand, uniaxial load cells are common in some fields such as physics and mechanical engineering. They use a single strain gauge to measure the force on 1 axis.

How Do Force Sensors Work?

The working principle of a force sensor is that it responds to an applied force and converts that value into a measurable quantity. Most force sensors are created by using force-sensing resistors. This sensor consists of electrodes and a sensing membrane. Force-sensitive resistors are based on contact resistance. They contain a conductive polymer film that predictably changes its electrical resistance once a force is applied to the surface. The film includes non-conductive, micron-sized, and conductive particles arranged in a matrix. If a force is applied to the surface of the membrane, tiny particles contact the sensor electrodes, changing the resistance of the membrane. The amount of change can change the resistance value that provides a measure of the applied force. To improve the performance of force-sensitive resistors, several methods are used in different efforts such as reducing the drift of the polymer electrode configuration being tested with the sensor.

Dynamic Force Sensing Module

The piezoelectric dynamic force sensing module has the characteristics of high dynamic response and high reliability. It monitors the stamping process of the equipment in real time through the sensor signal and diagnoses the health of the machine in real time. Improve the reliability of the sensor, and have a patented reading circuit, which prolongs the release time of the charge, ensures that the sensing output signal is not distorted, and improves the accuracy of the sensing signal.

Dynamic Pressure Measurement

The ability to measure small pressure fluctuations at high static pressure levels is a characteristic of piezoelectric pressure sensors. With an ICP amplified output, these sensors are ideal for continuous operation in underwater and long cable field testing applications. No special low-noise cables and charge amplifiers are required. These sensors are ideal for virtually all dynamic pressure applications with a sensor temperature range of -196 to +135°C. For higher temperature applications, charge output sensors are available up to +650°C.

Although piezoelectric pressure sensors are primarily recommended for dynamic pressure measurements. Some quartz pressure sensors have long discharge time constants that extend low-frequency capabilities, allowing static calibration and quasi-static pressure measurements in seconds measurement.

Measuring the Direction of the Strain Sensor:

The measurement methods of the micro force sensor are mainly pressure and tension. When used on the production line, the measured value can be used to ensure that the execution process is smooth and the force can be accurately controlled. The high-rigidity sensor has a high-resolution detection force corresponding to 100N or more and is most suitable for force measurement in precision machining or precision stamping. The measurement directions are mainly horizontal and vertical, and can also correspond to single-axis and dual-axis measurement directions.

What Benefits of Force Sensors?

orce sensors are beneficial in various industries. These have different fields of application at work. In manufacturing companies, force sensors are often used to determine forces in weight measurements or production processes. But industrial use covers only a part of force measurement. In road traffic, dynamometers play a crucial role, enabling precise determination of axle loads for effective and fast monitoring.

Different force sensors are used in cars to understand the trailer load and to determine static information related to dynamic driving behavior on the road. This means the control technology within the vehicle can react more quickly and efficiently behind the wheel. Force sensors have a variety of applications in the railway industry. They determine the cargo weight and pulling capacity of passenger vehicles or towbars. All collected information will be gathered to ensure smooth and safe operation within recommended parameters. Force sensors are not only used in railways but also in the area of track systems. This sensor determines the number of wheels driven on a track section and releases or blocks the track section and improves future rail traffic safety. In the field of bridges and cranes, the use of force sensors has a positive impact on user safety and technology. Structural problems or damage can be detected at an early stage, increasing safety at every step. For cranes, different force sensors are used not only to calculate the center of gravity of the crane but also to check the weight of the trailer. Heavy equipment ensures more efficient performance and greater job safety.

Published by Jun 07, 2023 Source :digorlon

Further reading

You might also be interested in ...

Headline
Knowledge
A Complete Guide to Selecting the Ideal Paper Cups for Hot Beverages
This guide provides a detailed overview of how to choose the best paper cups for hot beverages. It explores the different types of cups—single-wall, double-wall, insulated, and eco-friendly—and explains their unique features and ideal use cases. Key factors to consider include beverage temperature, insulation needs, cup size and lid compatibility, environmental impact, and safety standards. The article also outlines best practices for both consumers and businesses to ensure safe use and responsible disposal. Ultimately, selecting the right paper cup depends on balancing functionality, comfort, sustainability, and cost.
Headline
Knowledge
Understanding the Difference Between Reverse Osmosis and Traditional Water Filters
An in-depth comparison between reverse osmosis (RO) and traditional water filters, two widely used methods for purifying drinking water. It outlines how RO uses a semi-permeable membrane to remove dissolved salts, heavy metals, and microorganisms, making it ideal for areas with highly contaminated water. In contrast, traditional filters rely on physical and chemical filtration - often using activated carbon - to improve taste and remove larger particles. While RO systems offer superior contaminant removal, they come with higher costs and water usage. Traditional filters are more affordable and environmentally friendly but less effective against microscopic impurities. The article concludes that the best choice depends on specific water quality needs, and in some cases, combining both systems can offer the most comprehensive solution.
Headline
Knowledge
A Comprehensive Guide to Selecting Cutting Techniques in Plastic Bag Production
This article provides a detailed comparison of hot and cold cutting methods used in plastic bag manufacturing, emphasizing how the choice impacts production efficiency, edge sealing, and material compatibility. Hot cutting uses heated blades to cut and seal simultaneously, making it ideal for leak-proof and high-speed production, while cold cutting offers precise, sharp cuts without heat damage, suitable for a variety of bag types. The selection depends on factors such as material type, production requirements, and environmental considerations. Understanding the strengths and limitations of each method helps manufacturers optimize their processes and meet evolving industry demands.
Headline
Knowledge
Exploring Ventilator-Associated Pneumonia (VAP) and Its Effects on ICU Patients
Ventilator-associated pneumonia (VAP) is a significant healthcare challenge in intensive care units, typically occurring in patients who have undergone mechanical ventilation for at least 48 hours. It is associated with high morbidity, mortality, and healthcare costs. VAP develops due to respiratory tract colonization by pathogens, facilitated by invasive devices like endotracheal tubes. Common bacteria include Pseudomonas aeruginosa, Escherichia coli, and Staphylococcus aureus. Risk factors range from prolonged ventilation to prior antibiotic use and underlying health issues. Diagnosing VAP is difficult due to overlapping symptoms with other lung conditions and the absence of standardized criteria, often leading to antibiotic overuse. Preventive strategies—such as ventilator care bundles, elevating the head of the bed, maintaining oral hygiene, and staff training—are critical to reducing its incidence. While progress has been made, ongoing research and consistent application of evidence-based practices are essential to improve outcomes and lower the burden of VAP in ICU settings.
Headline
Knowledge
Popping Boba: A Comprehensive Exploration
Popping boba, also known as bursting boba or popping pearls, is a fascinating and popular addition to the world of beverages and desserts. These small, colorful spheres are known for their unique texture and the burst of flavor they provide when consumed. This article delves into the intricacies of popping boba, exploring its composition, production process, popularity, and culinary applications. By examining various sources, this report aims to provide a comprehensive understanding of popping boba, highlighting its significance in contemporary food culture.
Headline
Knowledge
Nylon and Sustainability: Exploring Greener Alternatives for the Future
Nylon has been a widely used synthetic material since the early 1900s, valued for its strength, flexibility, and resilience. From fashion to industrial use, it’s found in countless products. But as sustainability becomes a global priority, nylon’s environmental impact has come under greater scrutiny. This article takes a closer look at how nylon is made, its environmental challenges, and the more sustainable options now available.
Headline
Knowledge
EPE Pearl Cotton Recycling Solution: A Comprehensive Overview
This article examines the recycling of Expanded Polyethylene (EPE) Pearl Cotton—a lightweight, shock-absorbing, and moisture-resistant packaging material. While EPE offers many benefits, its bulky form and high transportation costs make recycling difficult. However, advancements in recycling technologies and increasing environmental awareness are driving the development of more effective solutions. The report explores current challenges, emerging recycling methods, and the future potential of EPE recycling.
Headline
Knowledge
Are Compatible Toner Cartridges a Smart Choice? A Comprehensive Analysis
Toner cartridges play a crucial role in both the performance and cost-effectiveness of printing. Among the available options, compatible toner cartridges—third-party products made to function with branded printers—have become a widely used alternative to Original Equipment Manufacturer (OEM) cartridges. This report examines the advantages and disadvantages of compatible cartridges, considering factors such as cost, environmental impact, print quality, and potential risks. By drawing on diverse sources, it provides a balanced evaluation of their suitability for personal and business use.
Headline
Knowledge
Pneumatic Power Tools: Reliable, High-Performance Solutions for Industrial Applications
Pneumatic power tools, commonly known as air tools, are widely used in industrial, automotive, and construction settings due to their efficiency, durability, and power. These tools operate using compressed air, making them a lightweight and high-powered alternative to electric or battery-operated tools. Pneumatic power tools consistently perform well, even under the most demanding conditions. They come in various forms, including impact wrenches, pneumatic drills, sanders, grinders, ratchets, air hammers, chisels, paint sprayers, nail guns, and staplers.
Headline
Knowledge
Introducing the Vise Grip: A Tool of Precision and Power
In 1921, in the quiet workshop of a small-town Nebraska blacksmith, William S. Petersen, a Danish immigrant, invented an ingenious tool that forever changed the landscape of hand tools. He created a new type of pliers with a vise-like grip that could lock onto his work. The Vise-Grip's unique ability to securely latch onto any object with unparalleled precision and strength not only made it a tool but a true extension of the craftsman's hand. This provided an adjustable, locking grip for a wide range of applications.
Headline
Knowledge
Adjustable Wrenches and Pipe Wrenches: Essential Tools for Plumbing and Maintenance
Adjustable wrenches and pipe wrenches have long been recognized as effective solutions for mechanical repairs, plumbing, and construction. Due to their ability to adjust jaw width, they are extremely versatile, allowing a single wrench to fit various sizes of nuts, bolts, and pipes. Their practicality and durability have made them indispensable tools for both professionals and DIY enthusiasts. Each type of wrench serves a unique function and offers distinct benefits.
Headline
Knowledge
RO Filter System Quick Fit Connectors: A Reliable and Efficient Solution
Quick fit connectors have become a preferred solution for connecting tubing in reverse osmosis (RO) filter systems due to their ease of use, reliability, and efficiency. Traditional threaded and compression fittings often require tools and careful handling to ensure a secure and leak-free connection. Quick fit connectors, however, offer a tool-free, push-to-connect mechanism that ensures a tight seal in seconds. Their widespread adoption in RO filtration and other water treatment applications highlights their effectiveness in enhancing system performance and installation convenience.
Agree